Showing posts with label cotton. Show all posts
Showing posts with label cotton. Show all posts

Monday, April 27, 2009

Colorful Cotton Lint

My friend Peggy gave me 2 pounds of ginned cotton lint last fall to experiment with dyeing. I have not done too much cotton dyeing so every time I do it, I have to wing it a bit. The MX Dyes are not my friend - yet anyway. I was sure that I did not want to spin the undyed lint though. That would be way too boring!

I found instructions for dyeing the lint and also for dyeing cotton sliver at the Cotton Spinning Website.

Joan Ruane runs this site, and she is an expert cotton spinner. She has instructions for dyeing the lint or sliver with both the MX Dyes and also with Natural Dyes on her website and she also has a DVD on how to spin cotton that is available there.

I sort of combined Joan's instructions on dyeing lint with her instructions on dyeing sliver, as I wanted multi-colored lint to spin rather than a solid color.

Here is what I did:
  1. Scour the Cotton - put a pot on the burner and fill it about 3/4 full of water. Add a little dish soap. Break up the lint and immerse it in the water, forcing it under. Bring the pot to a simmer and let it simmer for 15-30 minutes or so. A lot of dirt will come out.
  2. Rinse the Cotton and squeeze out most of the water.
  3. Soak the wet lint in Salt water for 10 minutes - Here I switched to the instructions for dyeing cotton sliver. I used Joan's instructions of 1/2 cup of salt dissolved in one gallon of water and let my lint soak while I mixed my dyes and activator solution.
  4. Mix dyes - I used Joan's recommendation of 1/4 tsp of dye powder to about 3/8 cup of water. I mixed the colors I wanted - a green, a purple, turquoise and navy blue in separate bottles.
  5. Prepare soda ash solution to activate the dye - I mixed in another container 1/4 cup of soda ash to 3/4 cup of hot water. This should be enough soda ash solution for 6 colors of dye stock, so I was good with my 4 colors
  6. Squeeze out wet lint and put it on plastic sheet - at this point I took the wet cotton lint from the salt water solution and squeezed it with my hands until it was fairly dry. I lined my concrete mixing tub (a useful Home Depot or Lowe's item) with a few sheets of newspaper and a large sheet of clear plastic from a partial roll my friend Laurie gave me. A garbage bag or a couple of sheets of saran would work. I then spread out the wet lint on the plastic in the tub.
  7. Add activator to dye and apply - One at a time I added 1/8 cup or 1 ounce of activator to each dye. Then I applied that color at random on the lint until it was gone. The activator needs to be added to the dye, then the dye needs to be used quickly. I have read that after 45 minutes, it is technically exhausted or has lost a lot of potency.
  8. Wrap the dyed fiber and leave in a warm place for the dye to work - Unlike the acid dyes, the MX dyes work at warm room temperature and do not like to get too hot. It was a fairly cool day so, I put my plexiglass cover on the concrete container with the wrapped dyed fiber and left it in the sun for a couple of hours. Then I left the dyed fiber alone until the next day before I began rinsing.
  9. Rinse and rinse and rinse - Here is something that I find frustrating about the MX dyes - all the rinsing required. I have found that the item or yarn or fiber needs about 10 rinses in cool water before the water is semi-clear. I rinsed out the fiber
  10. Scour the rinsed fiber and set the color - Next I put the fiber back in the pot of water with some Dawn and brought it up to a simmer for another 30 minutes to set the color.
  11. Rinse out the soap, squeeze the fiber out - I had the bright idea to put the dyed lint in my front loader and spin it out. I put it in a mesh bag, but the heavy cotton that was full of water made the machine very unhappy. Next time I do this, I will remember to split it over several bags.
  12. Dry the fiber - I put dyed lint in a mesh bag and gave it a dryer cycle which left it pretty wet still. Then, I let it dry over night and gave it another dryer cycle and it was slightly damp, so I put it in a mesh hamper that would let the air get to it and hung it to dry another day.
  13. Tease, card and spin - I have started making punis from the fiber. It is going to be so much fun to spin my colored cotton!

Here is my pile of cotton fiber with some of the punis I have made so far. I will probably card all of it before I start spinning.

I am still not as comfortable with the MX dyes as with acid dyes on wool. This session helped some, but I guess I need more practice. Fortunately I have another pound and a half of cotton lint.

Now, I want to get out the bamboo roving I have and try dyeing that!

Friday, December 12, 2008

Swatch Abuse Takes a Turn with Cotton

Here in Texas, cotton is King. I love to wear it. It is cool and very practical. I live in my jeans and T-shirts for much of the year.

I think one of the nice things about jeans, is that when you put them on out of the wash, they may not be too comfortable at first, but wear them a while and they fit like a glove as the cotton stretches when it is worn.

Knit sweaters from cotton can be a big disappointment. Just like the jeans, you put them on, and they begin stretching mostly sideways until you are wearing a sack, or can not even keep the shoulders where they belong. It does not matter if the sweater is hand knit or made by machine the stretch happens unless you have done something to prevent it.

For years, when machine knitting with cotton, I have combated this tendency by plaiting a thin strand of a more stable yarn - like a 2/30 acrylic - on the wrong side of my cotton sweaters. This stable yarn helps keep the cotton from stretching. However, the plaiting yarn does change the hand of the fabric and also makes the garment less comfy sometimes.

A while back I was reading an old Spin-Off magazine. I have no idea which one, but I think it was from the middle 90's. There was a photo of a handspun cotton sweater and for some reason I stopped and read what the author had written about it. Often I just skip over reading this type of information, but for some reason I did not this time.

The author wrote that her cotton sweaters never stretch out to where she can not wear them. The secret she said is in how the original swatch is treated before the gauge is taken.

She advised knitting the swatch, then stretching it width wise several times firmly. She then washed it in hot water and dried it in a hot dryer to encourage it to shrink all it was going to.

When the swatch has been washed and dried, do not take your gauge yet. Instead, grab the swatch and pull it hard horizontally several times, stretching it as much as you can. Set the swatch aside for a day. Now measure the swatch and calculate your gauge.

I wanted to make the Take A Turn Sweater from Mary Anne Oger's Knitwords magazine. I absolutely adore this magazine, and I think all Machine Knitters should be subscribers to it. Mary Ann is currently offering this pattern for free on the website so you can get a sample of the types of patterns in the magazine.

I went into my stash, and grabbed the first cone that was a color I loved. This turned out to be a 2/16 cotton yarn in a beautiful blue. I decided to try out the knitting with cotton hint from the old Spin Off magazine to see how it worked rather than plait the cotton as I usually do.

I used the yarn triple stranded on my Knitking Compuknit IV standard gauge machine. I cast on 60 stitches at tension 8 and sampled the hem technique used in the pattern. Next I put in some waste knitting and made a standard tension swatch. I put in some more waste knitting and sampled the cable technique used in the pattern. Then I stretched, washed, dried and stretched the swatch as advised in the article. Finally, I measured the swatch and calculated my gauge.

I almost always use Designaknit to chart my sweaters in my gauge, since I never use the yarn called for in the pattern. I decided since there were lots of cables to keep track of, I would create a stitch pattern that exactly fit my sweater marking all the cable crossings. I was really glad I took the time to do this for this particular sweater.

When I laid out the sweater on the stitch pattern, I discovered that the cables were falling off the shoulders of the sweater. I should have expected this, because I had stretched the cotton swatch sideways resulting in fewer stitches per inch than on the original garment.

The pattern called for seven stitches between each cable pattern. On my sweater, I rearranged this to five stitches between each cable pattern to make everything fit. I made three quarter length sleeves, and decided to add some additional cables on the bottom of each sleeve not called for in the pattern.

When I made the sweater, it seemed really long coming off the machine. The sweater pieces were stretched, washed, dried and stretched just as for the swatch. I then assembled the sweater using the yarn from the unravelled swatch. I also used this preshrunk yarn in the neckband trim. I think using unwashed, unshrunk yarn would cause puckers in the sweater once it was washed.

I have worn the sweater now, and I am happy to report that the wide neckline in the sweater does not fall off my shoulders. It certainly would have if I had not abused the swatch prior to taking my gauge. The sweater does not grow and grow and is as comfy as an old sweatshirt. I will be using this technique for knitting with cotton from now on.